Roll Die Cutting And Stripping Machine

Short Description:

Feida die-cutting with stripping machine based on international advanced technology, widely used in printing, packaging and paper products industries. Especially food packaging like lunch box , Hamburger box , pizza box etc…

It can get everything done at one time from raw material to the final product. No need to strip the wastage by human hand , this design can shorten production time and raise efficiency of production and reduce labor costs. This machine is a good option for high labor costs countries.

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Product Detail

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Technical Specification

Model	FD1080*640
Max cutting area	1050mm*610mm
Cutting precision	±0.1mm
Paper weight	200-600g/㎡
Production capacity	90-130 times/min
Air pressure requirement	0.5Mpa
Air pressure consumption	0.25m³/min
Max cutting pressure	280 T
Machine weight	16T
Max paper roll diameter	1600mm
Total power	30KW
Dimension	4500x1100x2000mm

Machine Detail

Characteristic

1.Worm Gear Structure: Perfect worm wheel and worm transmission system ensures the powerful and steady pressure and makes the cutting accurately while the machine runs with high speed, has features of low noise, smooth running and high cutting pressure.Main base frame, moving frame and top frame are all adopts high strength Ductile Cast Iron QT500-7, which has features of high tensile strength, anti-deformation and anti-fatigable.

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2.Lubrication System: Adopts forced lubrication system to ensure main driving oil supply regularly and reduce friction and prolong the machine life, machine will shut down for protection if oil pressure is low. The oil circuit adds a filter to clear the oil and a flow switch to monitor lacking oil.

3. The die-cutting force is provided by a 7.5KW inverter motor driver. It is not only power-saving, but also can realize the stepless speed adjustment, especially when coordinate with the extra large flywheel, which make the die-cutting force strong and steady, and the electricity can be further reduced.
Pneumatic clutch brake: through adjust the air pressure to control the driving torque, low noise and high brake performance. The machine will shut down automatically if overload happened, response sensitive and fast

4. Electrical control pressure: accurate and fast to achieve die-cutting pressure adjustment, The pressure is automatic adjusted through the motor to control the four feet by HMI.It is very convenient and accurate.

5. It can die-cut according to the printed words and figures or simply die-cut without them. The coordination between stepping motor and photoelectric eye which can identify colors assures the perfectly fit of the die-cutting position and figures. Simply set the feed length through the micro-computer controller to die-cut the products without words and figures.

6. Electrical cabinet
Motor: Frequency converter controls the main motor, with features of low energy and high efficiency.
PLC and HMI: screen display the running data and status, all of the parameter can be set through the screen.
Electrical control system: adopts micro computer control, encoder angle detect and control, photoelectric chase and detect, achieving from paper feeding, convey, die-cutting and delivering process automatic control and detect.
Security devices: machine alarming when failure happens, and automatic shut down for protection.

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7. Correction Unit: This device is controlled by Motor, which can fix and adjust the paper in a correct position. (left o right)

8. Die cutting department adopts pneumatic lock version of the device to avoid come off from the machine.
Die cutting plate: 65Mn steel plate heating treatment, high hardness and flatness.
Die cutting knife plate and plate frame can be take out so that it can save plate-changing time.

9. Paper blocked alarm: the alarm system makes the machine stop when paper feeding blocked.

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10. Feeding Unit: Adopts pneumatic and hydraumatic shaftless, it could support 3’’, 6’’, 8’’, 12’’. Max roll paper diameter 1.6m.
Final product.

11. Load material: Electric roll material loading, which is easy and fast. The two rubber covered rollers are controlled by Traction Motor, so it’s very easy to make paper go forward automatically.

12. Automatically fold and flatten the cornering materials at the paper core. It realized the multistage adjustment of the folding degree. No matter how bent the product is, it can be flatten or refolded towards other directions.

13. Feed material: the photoelectric eye tracking system assures the synchronization of material feeding and die-cutting speed.

14. Feeding Positioning Section: Side location adopts dual purpose side device with pull and puch according to the different paper width, it makes switch easily.

15. Stripping Part: This is our unique technology, we could stripping all kinds of different products according to the customers requirements. The stripping cylinder is controlled by servo motor that strips exactly. And the stripping pins are very strong, it will save much time to change the broken pins. The wastage will be taken down into the iron box automatically by the air.

16. After the stripping section, the machine will collect the final pieces automatically. It reduces labors. The collection device could be adjustable according to the different sizes of products.